1. Ngokubanzi
Iivalvu zolu chungechunge zisetyenziselwa ukuvala okanye ukuvula imibhobho kwinkqubo yepayipi ukuze kugcinwe ukusebenza okuqhelekileyo kwenkqubo.
2. Inkcazo yeMveliso
2.1Imfuno yobuchule
2.1.1 Uyilo kunye nokwenza: API600, API603, ASME B16.34, BS1414
2.1.2 Umlinganiselo wesiphelo soqhagamshelo: ASME B16.5, ASME B16.47, ASME B16.25
2.1.3 Ubuso ngobuso okanye ekupheleni ukuya ekupheleni:ASME B16.10
2.1.4 Ukuhlolwa kunye novavanyo: API 598, API600
2.1.5 Ubungakanani begama:MPS2″~48″,Umgangatho wodidi oluqhelekileyo:Iklasi150~2500
2.2 Iivalvu zolu luhlu zenziwa ngesandla (ezifakwe kwi-handwheel okanye kwibhokisi yegiya) iivalvu zesango ezinencam zeflange kunye nesiphelo sokuwelda ngeempundu .Isiqu sevalve sihamba ngokuthe nkqo. Xa ujika ivili lesandla ngasekunene, isango liyawa ukuvala umbhobho; xa ujikisa ivili lesandla ngasekunene, isango liyaphakama livule umbhobho.
2.3 Ulwakhiwo jonga iFig.1, 2and3.
2.4 Amagama kunye nezixhobo zamalungu aphambili zidweliswe kwiThebhile 1.
(Itheyibhile 1)
Igama lenxalenye | Izinto eziphathekayo |
Umzimba kunye nebhonethi | ASTM A216 WCB,ASTM A352 LCB,ASTM A217 WC6, ASTM A217 WC9,ASTM A351 CF3,ASTM A351 CF3M ASTM A351 CF8,ASTM A351 CF8M,ASTM A351 CN7M I-ASTM A494 CW-2M, iMonel |
Isango | ASTM A216 WCB,ASTM A352 LCB,ASTM A217 WC6, ASTM A217 WC9,ASTM A351 CF3,ASTM A351 CF3M ASTM A351 CF8,ASTM A351 CF8M,ASTM A351 CN7M I-ASTM A494 CW-2M, iMonel |
isihlalo | ASTM A105,ASTM A350 LF2,F11,F22, ASTM A182 F304(304L),ASTM A182 F316(316L) ASTM B462,Has.C-4,Monel |
isiqu | ASTM A182 F6a,ASTM A182 F304(304L) , ASTM A182 F316 (316L) ,ASTM B462,Has.C-4,Monel |
Ukupakisha | Igraphite ephothiweyo kunye negraphite eguquguqukayo, PTFE |
I-Stud/nut | ASTM A193 B7/A194 2H,ASTM L320 L7/A194 4, ASTM A193 B16/A194 4,ASTM A193 B8/A194 8, I-ASTM A193 B8M/A194 8M |
Gasket | 304 (316) + iGrafu, 304 (316), ine.C-4, IMonel, B462 |
Seat ring/Disc/surfaces | 13Cr, 18Cr-8Ni, 18Cr-8Ni-Mo, ingxubevange yeNiCu, 25Cr-20Ni, STL |
3. Ukugcinwa, ukugcinwa, ukufakwa kunye nokusebenza
3.1 Ukugcinwa nokulondolozwa
3.1.1 Iivalvu kufuneka zigcinwe kwigumbi elomileyo nelingena umoya. Iziphelo zepaseji kufuneka ziplagwe ngezigqubuthelo.
3.1.2 Iivalve eziphantsi kokugcinwa kwexesha elide kufuneka zihlolwe kwaye zihlanjululwe rhoqo, ngakumbi ukucocwa kweendawo zokuhlala ukuze kuthintelwe umonakalo, kwaye iindawo ezigqityiweyo kufuneka zifakwe kwi-rust inhibiting oil.
3.1.3 Ukuba ixesha logcino lidlula iinyanga ezili-18, iivalvu kufuneka zivavanywe kwaye kubhalwe phantsi.
3.1.4 Iivalve ezifakiweyo kufuneka zihlolwe kwaye zilungiswe rhoqo. Awona manqaku aphambili olondolozo abandakanya oku kulandelayo:
1) Ukutywina ubuso
2) Isiqu se-valve kunye ne-valve stem nut.
3) Ukupakisha.
4) Ukungcola kumphezulu wangaphakathi womzimba wevalvu kunye nebhonethi yevalvu
3.2 Ukufakela
Ngaphambi kofakelo, qiniseka ukuba ukuchongwa kwevalve (efana nemodeli, i-DN, 3.2.1PN kunye nezinto) ziphawulwe ngokweemfuno zenkqubo yemibhobho.
3.2.2 Phambi kokufakela, khangela ngononophelo ipaseji yevalvu kunye nokutywina ubuso. Ukuba kukho naluphi na ukungcola, lucoce kakuhle.
3.2.3 Phambi kofakelo, qinisekisa ukuba zonke iibholithi zibotshelelwe ngokuqinileyo.
3.2.4 Phambi kofakelo, qinisekisa ukuba ukupakisha kuxinaniswe ngokuqinileyo. Nangona kunjalo, intshukumo ye-valve stem akufanele iphazamiseke.
3.2.5 Indawo yofakelo lwevalvu kufuneka iququzelele ukuhlolwa nokusebenza. Indawo ekhethwayo kufuneka ibe yeyokuba umbhobho uthe tyaba, ivili lesandla lingasentla, kunye nesiqu sevalve sime nkqo.
3.2.6 Kwivalve eqhele ukuvaleka, ayifanelekanga ukuyifakela kwindawo apho uxinzelelo lokusebenza lukhulu kakhulu ukuthintela ukonakala kwesikhondo sevalvu.
3.2.7 Iivalvu ezidityanisiweyo zeesokethi ziya kuthi ubuncinane zifezekise ezi mfuno zilandelayo xa zidityanisiwe ukuze zifakelelwe kwisixokelelwano semibhobho kwisiza:
1) I-Welding kufuneka iqhutywe ngumshiseli onesatifikethi sesiqinisekiso se-welder esivunywe yi-State Boiler kunye ne-Pressure Vessel Authority; okanye umtyibilikisi ofumene isatifikethi sesiqinisekiso somtshisi esichazwe kwi-ASME Vol.Ⅸ.
I-2) Iiparamitha zenkqubo ye-welding kufuneka zikhethwe njengoko zichazwe kwincwadana yokuqinisekisa umgangatho wezinto eziphathekayo.
I-3) Ukwakhiwa kweekhemikhali, ukusebenza komatshini kunye nokumelana nokubola kwentsimbi yokuzalisa i-welding seam kufuneka ihambelane nesiseko sesinyithi.
3.2.8 Ivalve iqhele ukufakwa, uxinzelelo olukhulu ngenxa yezixhasi, izincedisi kunye nemibhobho kufuneka iphetshwe.
3.2.9 Emva kokufakwa, ngexesha lovavanyo loxinzelelo lwenkqubo yombhobho, i-valve kufuneka ivulwe ngokupheleleyo.
3.2.10 Indawo yokuGqibela: ukuba umbhobho unamandla awoneleyo okuthwala ubunzima bevalve kunye netorque yokusebenza, akukho ndawo yokuchasa iyafuneka, kungenjalo ivalve kufuneka ibe nendawo yokuza.
3.2.11 Ukuphakamisa: musa ukusebenzisa ivili lesandla ukunyusa kunye nevalve yokunyusa.
3.3 Ukusebenza kunye nokusetyenziswa
3.3.1 Ngexesha lenkonzo, isango levalvu kufuneka livulwe ngokupheleleyo okanye livalwe ngokupheleleyo ukuthintela ukonakala komphezulu weringi yesitulo kunye nesango levalvu ngenxa yesantya esiphezulu. Ayinakusetyenziselwa ukulungisa umthamo wokuhamba.
3.3.2 Xa uvula okanye uvala ivalve, sebenzisa ivili lesandla endaweni ye-axiliary lever okanye usebenzise esinye isixhobo.
3.3.3 Kwiqondo lokushisa elisebenzayo, qinisekisa ukuba uxinzelelo olukhawulezileyo lube ngaphantsi kwe-1.1 amaxesha oxinzelelo olusebenzayo loxinzelelo-ubushushu bemilinganiselo kwi-ASME B16.34.
3.3.4 Izixhobo zoncedo zokhuseleko kufuneka zifakwe kumbhobho ukunqanda uxinzelelo olusebenzayo lwevalvu kwiqondo lobushushu elisebenzayo ukuba ligqithise kuxinzelelo oluphezulu oluvumelekileyo.
3.3.5 Ukubetha kunye nokothusa ivalve akuvumelekanga ngexesha lokuthuthwa, ukufakela kunye nexesha lokusebenza.
3.3.6 Ukubola kolwelo olungazinzanga, umzekelo, ukubola kwamanzi athile kunokubangela ukwanda komthamo kwaye kukhokelela ekunyukeni koxinzelelo olusebenzayo, ngaloo ndlela kuyonakalisa ivalve kwaye kubangele i-permeation, ngoko ke, sebenzisa izixhobo ezifanelekileyo zokulinganisa ukuphelisa okanye ukunciphisa izinto ezinokubangela ukubola. yolwelo.
3.3.7 Ukuba ulwelo luyicondensate, oku kuya kuchaphazela ukusebenza kwevalvu, sebenzisa izixhobo ezifanelekileyo zokulinganisa ukunciphisa ubushushu bolwelo (umzekelo, ukuqinisekisa ubushushu obufanelekileyo bolwelo) okanye endaweni yalo ufake olunye uhlobo lwesivalo.
3.3.8 Kulwelo oluzitshisayo, sebenzisa izixhobo zokulinganisa ezifanelekileyo ukuqinisekisa ukuba indawo engqongileyo kunye noxinzelelo lokusebenza aludluli kwindawo yalo yokuzitshisa (ingakumbi qaphela ukukhanya kwelanga okanye umlilo wangaphandle).
3.3.9 Kwimeko yolwelo oluyingozi, olufana noqhushumbo, olunokutsha. Iimveliso ezinobuthi, i-oxidation, akuvumelekanga ukubuyisela ukupakisha phantsi koxinzelelo (nangona i-valve inomsebenzi onjalo).
3.3.10 Qinisekisa ukuba ulwelo alungcolanga, oluchaphazela ukusebenza kwevalvu, aluqulathanga izinto eziqinileyo, kungenjalo izixhobo ezifanelekileyo zokulinganisa kufuneka zisetyenziswe ukususa ubumdaka kunye nezinto eziqinileyo eziqinileyo, okanye endaweni yazo kufakwe olunye uhlobo lwesivalo.
3.3.11 Ubushushu obuvumelekileyo bokusebenza:
Izinto eziphathekayo | ubushushu | Izinto eziphathekayo | ubushushu |
I-ASTM A216 WCB | -29℃425℃ | I-ASTM A217 WC6 | -29℃538℃ |
I-ASTM A352 LCB | -46℃343℃ | I-ASTM A217 WC9 | -29℃570℃ |
ASTM A351 CF3 (CF3M) | -196℃454℃ | I-ASTM I-A494 CW-2M | -29℃450℃ |
ASTM A351 CF8 (CF8M) | -196℃454℃ | Monel | -29℃425℃ |
I-ASTM A351 CN7M | -29℃450℃ | - |
3.3.12 Qinisekisa imathiriyeli yomzimba wevalvu ifanelekile ukuba ingasetyenziswa kwindawo ekwaziyo ukumelana nomhlwa kunye nokuthintela ukurusa.
3.3.13 Ngexesha lenkonzo, hlola umsebenzi wokutywina ngokwetheyibhile engezantsi:
Indawo yokuhlola | Ukuvuza |
Uqhagamshelwano phakathi komzimba wevalvu kunye nebhonethi | Unothi |
Ukupakisha itywina | Unothi |
Isihlalo sevalve | Ngokwengcaciso yobugcisa |
3.3.14 Jonga rhoqo ukunxitywa kobuso obutywiniweyo. Ukupakisha ukuguga kunye nomonakalo. Yenza ukulungiswa okanye ukutshintshwa ngexesha ukuba ubungqina bufunyenwe.
3.3.15 Emva kokulungiswa, phinda udibanise kwaye ulungelelanise i-valve, ukuvavanya ukusebenza kokuqina kunye nokwenza irekhodi.
3.3.16 Uviwo kunye nokulungiswa kwangaphakathi yiminyaka emibini.
4. Iingxaki ezinokwenzeka, izizathu kunye namanyathelo okulungisa
Inkcazo yengxaki | Unobangela onokwenzeka | Amanyathelo okulungisa |
Ukuvuza xa upakisha | Ukupakisha okucinezelweyo ngokunganelanga | Phinda uqinise i-nut yokupakisha |
Ubungakanani obunganelanga bokupakisha | Yongeza ukupakisha ngakumbi | |
Ukupakisha okonakalisiweyo ngenxa yenkonzo yexesha elide okanye ukukhuselwa okungafanelekanga | Indawo yokupakisha | |
Ukuvuza kubuso obuhlala kwivalvu | Ubuso obumdaka obuhlalayo | Susa ukungcola |
Ubuso obunxibileyo obuhlalayo | Yilungise okanye ubuyisele iringi yesitulo okanye isango levalvu | |
Indawo yokuhlala eyonakeleyo ngenxa yezinto eziqinileyo | Susa izinto eziqinileyo kulwelo, lungisa okanye ufake indawo yeringi yesitulo okanye isango levalvu, okanye ufakele olunye uhlobo lwesivalo | |
Ukuvuza ekudibaneni phakathi komzimba wevalvu kunye nebhonethi yevalvu | Iibholiti azibotshwanga kakuhle | Fanisa iibholiti ngokulinganayo |
Indawo yokuhlala eyonakeleyo yomzimba wevalvu kunye neflange yebhonethi yevalvu | Yilungise | |
I-gasket eyonakeleyo okanye eyaphukileyo | Faka indawo ye-gasket | |
Ukujikeleza okunzima kwevili lesandla okanye isango levalvu ayinakuvulwa okanye ivalwe | Ukupakisha kuqiniswe kakhulu | Ukukhulula ngokufanelekileyo i-nut yokupakisha |
Ukuguqulwa okanye ukugoba kwedlala lokutywina | Lungisa idlala lokutywina | |
I-valve stem nut eyonakeleyo | Lungisa intambo kwaye ususe ukungcola | |
Umsonto ogugileyo okanye owaphukileyo we-valve stem nut | Buyisela i-valve stem nut | |
Isiqu sevalve egobileyo | Tshintsha isikhondo sevalvu | |
Umphezulu wesikhokelo esimdaka sesango levalvu okanye umzimba wevalvu | Susa ubumdaka kumphezulu wesikhokhelo |
Qaphela: Umntu wenkonzo kufuneka abe nolwazi olufanelekileyo kunye namava ngeevalvu.
5. Iwaranti
Emva kokuba ivalve isetyenziswe, ixesha lewaranti yevalve ziinyanga ezili-12, kodwa alidluli kwiinyanga ezingama-24 emva komhla wokuhanjiswa. Ngexesha lewaranti, umenzi uya kubonelela ngenkonzo yokulungisa okanye iinxalenye ezisecaleni ngaphandle kwentlawulo ngenxa yomonakalo ngenxa yezinto, umsebenzi okanye umonakalo ngaphandle kokuba umsebenzi uchanekile.
Ixesha lokuposa: Nov-10-2020